Product
Overview
The STTS (Soft Tactile
Transducer Sensor) Safety Mat System is a technological
paradigm in the field of presence-contact
sensing/pressure sensitive safety mat systems. This
revolutionary mat system is a hybrid design that combines
features to meet and surpass both domestic and
international safety standards. Through its advanced
technology and state-of-the-art design features, the
STTS Safety Mat System sets a new World
Class Standard for the mat detection
industry.
STTS
Soft Tactile Transducer Sensor™
Technology The STTS system is a
tactile sensor that provides information regarding the
distribution and magnitude of tactile force applied to
its surface. This patented technology involves the
continuous and variable measuring of tactile forces of
pressure. In some respects, tactile sensing for
electro-mechanical devices is analogous to the human
sense of touch--information about the amount and
distribution of tactile pressure over a surface can be
received and transmitted. When an object comes in contact
with the sensor, tactile sensing provides information
about the object's shape, texture, position, orientation,
deformation, center of mass, and presence of torque or
slippage. If you have special needs or applications for
uses of the technology, please contact the factory for
our intelligent products.
STTS Controller
Features and Benefits
--Safety
Category IV design controller provides
the user with message display diagnostics needed to
maintain productivity and reduce downtime
--Individual Mat Diagnostics and Indicators offers the unique
ability to indicate open circuits on individual mats to make
diagnostics easier
--Compact Size -- Designed for safety mat
layouts of up to eight mats
--Rugged Design -- For tough industrial
environments with an enclosure rated IP 65 and NEMA 12 or
Din-rail mount
--Multiple Power Inputs and Operation Modes accommodates a
variety of power requirements, including 120 VAC, 240 VAC and
24 VDC and offers two modes of operation (automatic restart and
guard only) in one unit
--One, two or three zone
--Designed to meet UL, CE and CUL Requirements
--Designed to meet or exceed ANSI B11.19-2003, UL 508-1999, EN
1760-1-1998. Designed to meet Category III safety
requirements
Why the STTS Safety
Mat System™ is the safest - Unique Pulsed Mat
Monitoring All STTS mats are
homerun wired back to the safety relay controller and are
continuously pulsed. This verifies that each safety mat
is wired properly and is connected to the mat controller.
Unlike open switch steel mat systems, the STTS controller
pulses and monitors the safety system. This verifies that
the mat wiring has not been bypassed, jumpered or shorted
outside of the control box and prevents against an
automatic reset of the control (green) with an unsafe
condition present.
Each STTS mat in the safety system has a specific value and
address that must be recognized and verified as the STTS
controller monitors the safety zone. The STTS continuous pulsed
monitoring system provides a higher level of safety mat
guarding. This pulsed system eliminates the possibility of wire
tampering or jumpering out of safety mats vs. open switch
non-pulsed systems.
Uniform
Activation. This feature provides
a uniform activation threshold (on/off signal) throughout
the entire mat surface area. Our unique design of uniform
activation also provides a guarding system that contains
no dead zones. This provides the user with a much safer
guarding system as well as compliance with domestic and
international standards.
No Dead Zones. Uniform activation
means that the "STTS SAFETY MAT SYSTEM" has no dead zones
on the mat surface--it is 100% ACTIVE. Other mats that
use double-backed foam tape, O-rings, or large perimeter
sealing techniques for element encasement create a dead
zone around the entire perimeter of the product. Dead
zones are also found directly above and below the many
silicone spacers, elastomers, or insulators used as
standoffs within the element assembly of force style
mats. With the advent of specific safety mat positioning
and layout formulas based on international safety
standards, the "STTS SAFETY MAT SYSTEM" gives you the
peace of mind of a mat detection system with no dead
zones.
Intelligent Matting. An "Intelligent Mat"
is the same as the standard STTS safety mat--with the
addition of a pressure-activated, "on/off"
analog-controlled switch sensor, for areas based on
force/area (psi). An "Intelligent Mat" provides a broad
understanding of the kind of tactile event that is
occurring and, in the same way as the standard mat, is
scalable because of its analog output and natural psi
characteristics. What makes the "Intelligent Mat" unique
is that it can be programmed by varying the electrode
pattern to determine where the contact has occurred on a
multiple position basis (in width "x" and length "y"),
and the basis of mass point loading ("z").
Active
Edging. This standard feature
of the "STTS SAFETY MAT SYSTEM" enables the user to place
the mats side-to-side or end-to-end. Simply sliding the
active coupler in place enables the active edging feature
of the “STTS Safety Mat System.”
This solves cumbersome multiple mat installation problems
normally associated with mats. It also eliminates the need for
thresholds, close-out and uniting strips that create dead
zones, which increase substantially both product costs and
installation time.
Customized Safety Mat
Inlays. The "STTS SAFETY MAT
SYSTEM" is an excellent method for guarding machine areas
such as the back of press brakes, assembly machinery
access areas, deck runways, robotic areas, etc. In
addition, the "STTS SAFETY MAT SYSTEM" can be custom
fabricated to provide an exact fit for those
hard-to-guard areas--often with only one mat. It is also
excellent for OEM applications.
Presence Contact
Sensing/Pressure Sensing/Pressure Sensitive Mat
System. By providing greater
sensitivity and uniform activation, the "STTS SAFETY MAT
SYSTEM" is in a class by itself. This true and uniform
activation threshold is unobtainable with competitive
"force-style" mats. Competitive mats normally utilize
insulators within their switching element as standoffs
and around their perimeters as seals. These standoffs or
insulators create dead zones and require large amounts of
force to activate the mat.
Integrated Modular
Design. Because of our unique
manufacturing techniques and product versatility, we are
able to design a modular system specifically for your
project. This means you can safely guard the toughest of
applications in an efficient and cost-effective manner.
Our experienced factory personnel will make sure detailed
system layouts are completed with safety and
cost-effectiveness in mind. All aspects of the project
are reviewed including layout, shipping, and
installation. Safety is always paramount to the project
"system design" scope.
Single Mat
Capacity. Save time and installation costs with
single piece mat installations. Help eliminate or reduce
daisy chain wiring practices required by competitive
systems.
The sizes shown are typical single piece mat installations that
illustrate the manufacturing versatility of the STTS Safety Mat
System.
- The wiring exit
positions can be located anywhere on the mat
perimeter.
- The mat sizes
shown can easily be altered to fulfill your specific
project needs.
- No tooling fees
for special mat designs.

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